Light structural metal from Hall–Héroult cells — aircraft skins, cans and façades.
Also called: aluminum · aluminium alloy · duralumin family
Unknown author Unknown author · CC BY 3.0
Quick facts
2.70 g/cm³Density
660 °CMelting
~237 W/m·KK
A1 metal / meltsFire
Can recyclingLoop
metalsFamily
Aluminium is one of 32 materials in this atlas, grouped under metals: history, structure, measured properties, process routes, uses, safety and market — not a product catalogue.
Scores compare Aluminium with the rest of the atlas on strength, heat, fire behaviour, insulation, workability and circularity. They are editorial, not certificates.
Seven chapters follow. Fire and insulation claims name test families (Euroclass, ASTM E84, ISO 5660, KS F) rather than inventing a single safety number.
Deep introduction
Deep dive: Aluminium
Aluminium (Al (+ Mg, Si, Cu, Zn…)) is a family of grades whose density 2.70 g/cm³, heat band 660 °C, and fire letter A1 as metal.
What “the material” actually is
Aluminium is sold as grades, not as a single substance. Chemistry Al (+ Mg, Si, Cu, Zn…), density 2.70 g/cm³, heat band 660 °C.
This atlas treats Aluminium as a system: mill route, coatings, tests and the cavity it sits in.
Heat, fire and insulation
Conductivity note: ~237 W/m·K (pure). Insulation score 12/100 is relative to 32 entries — metals lose, VIPs and aerogels win.
Fire letter in editorial use: A1 as metal. Do not equate A1 with “safe in a blaze” or E with “illegal”. Assemblies decide.
How it is made and used
Origin: Hall–Héroult 1886, USA / France. The process chapter follows feedstock → conversion → forming → finish → install.
Uses span aerospace to consumer. Pairings matter: CFRP.
Market and circularity
Producers below are landmarks, not an endorsement ranking. Prices are bands, not live quotes.
Circularity mark 72/100. Ask which scrap, which certificate, which year.
Related atlas
Around Aluminium
Related atlas entries, a short glossary, and three threads that keep Aluminium honest.
See also
🔩SteelHeavier, stiffer, cheaper per kilogram of structure in many buildings.
✈️TitaniumWhen aluminium’s melting point and corrosion are not enough.
🔶CopperThe better conductor when volume is allowed.
🏎️Carbon fibreThe next mass cut after aluminium in aero and bikes.
Key terms
Temper T6
Solution heat-treat + artificial age.
UBC
Used beverage can scrap.
Alclad
Pure aluminium cladding on a high-strength core.
IACS
International Annealed Copper Standard for conductivity.
Giga-casting
Very large high-pressure die castings replacing many stampings.
Bayer liquor
Sodium aluminate solution in alumina refining.
Standards language
EN, ASTM, ISO, KS and JIS do not translate one-to-one. A Euroclass A1 batt is not an ASTM E84 report.
Name the year of the standard on drawings. Withdrawn methods keep showing up in old specs.
Labour and craft
Welders, spinners, plasterers, coaters and kiln masons are part of the material’s real properties.
DFT, moisture meters and compression of batts are quality tools, not bureaucracy.
Energy and waste
Primary Aluminium carries process energy that recycling or bio-routes only sometimes beat.
Offcuts, red mud, slag, dust and used blowing agents are the unglamorous mass balance.