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🔥 Fire performance

🧯Intumescent coating

Paints that swell into insulating char — the thin-film way to give steel an R-rating without bulky boards.

Also called: intumescent paint · reactive fire protection · IFR coating

Intumescent coating — Wikimedia lead image
Evan-Amos · CC0
At a glance
Score intensity

Darker cells mean a higher score for this topic on that metric.

Score profile

Each bar is a 0-100 atlas score for this topic, not a timeline.

86088708042
Fire
Heat
Specs
Timeline

Milestones in order. This is history, not a weekly activity grid.

1821 Gay-Lussac notes1930s Tramm / others1960s Albi / US paints1970s UK/DE approvals1980s Epoxy hydrocarbon1990s Water-based architectural2000s LEED interiors2010s ETICS / foam compatibility2010s 3D-scanned DFT2020s Weathering of exterior IFR
  1. Gay-Lussac notes
  2. Tramm / others
  3. Albi / US paints
  4. UK/DE approvals
  5. Epoxy hydrocarbon
  6. Water-based architectural
  7. LEED interiors
  8. ETICS / foam compatibility
  9. 3D-scanned DFT
  10. Weathering of exterior IFR
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18 min read

Last reviewed Sources & creditsMedia creditsMethodology

heat 60 · fire 88

Start with this section - Origins & milestones

Fire role or insulation role

Pick the fire-performance reading or the insulation reading already scored on this material. Teaching marks — not a specification.

Atlas scores and on-page facts only. A named product test, thickness and assembly decide any real wall or garment. No lab stamp.

Open compare lab

Quick facts

Swell to charJob
R30–R120 typicalSteel
ISO 834 / UL 1709Test
Exposed architectureIcon
vs board systemsThin
fireFamily

Intumescent coating is one of 32 materials in this atlas, grouped under fire: history, structure, measured properties, process routes, uses, safety and market — not a product catalogue.

Scores compare Intumescent coating with the rest of the atlas on strength, heat, fire behaviour, insulation, workability and circularity. They are editorial, not certificates.

Seven chapters follow. Fire and insulation claims name test families (Euroclass, ASTM E84, ISO 5660, KS F) rather than inventing a single safety number.

Deep introduction

Deep dive: Intumescent coating

Intumescent coating (acid source + carbon + spumific (typical APP/PER/MEL)) is a family of grades whose density wet film as specified, heat band designed to foam ~200–300 °C, and fire letter coating on A1 steel; system tested.

What “the material” actually is

Intumescent coating is sold as grades, not as a single substance. Chemistry acid source + carbon + spumific (typical APP/PER/MEL), density wet film as specified, heat band designed to foam ~200–300 °C.

This atlas treats Intumescent coating as a system: mill route, coatings, tests and the cavity it sits in.

Heat, fire and insulation

Conductivity note: char foam becomes the insulator. Insulation score 70/100 is relative to 32 entries — metals lose, VIPs and aerogels win.

Fire letter in editorial use: coating on A1 steel; system tested. Do not equate A1 with “safe in a blaze” or E with “illegal”. Assemblies decide.

How it is made and used

Origin: 1960s–70s commercial IFR; cellulosic vs hydrocarbon curves, US / UK / DE. The process chapter follows feedstock → conversion → forming → finish → install.

Uses span buildings to defence / safety. Pairings matter: steel.

Market and circularity

Producers below are landmarks, not an endorsement ranking. Prices are bands, not live quotes.

Circularity mark 42/100. Ask which scrap, which certificate, which year.

The profile

86088708042
Strength 8
Heat resistance 60
Fire performance 88
Insulation 70
Workability 80
Circularity 42

Fire role or insulation role

Pick the fire-performance reading or the insulation reading already scored on this material. Teaching marks — not a specification.

Atlas scores and on-page facts only. A named product test, thickness and assembly decide any real wall or garment. No lab stamp.

Seven chapters

Fire mark or insulation mark first?

Decision walkthrough on Intumescent coating: fire 88, insulation 70, and one fact already on file — not a code stamp.

  1. Read the fire-performance mark — Fire on this hub is 88/100 — teaching comparison among atlas materials.
  2. Read the insulation mark — Insulation is 70/100 — heat-flow story, not the same question as flame.
  3. Sit one published fact beside them — Quick fact on file: Job: Swell to char.
  4. Sustainability is not a fire skip — A high sustainability mark does not replace fire protection in a real assembly.
  5. Not a building-code rating — Named tests, thickness and build-up still decide compliance — this page is literacy only.

On Intumescent coating, fire 88 and insulation 70 answer different jobs; Job: Swell to char grounds one real detail.

Editorial atlas marks. Not a code certificate or product approval.

Thermal mark or safety fact first?

Second lab decision on Intumescent coating: heat-resistance 60 beside published thermal fact Conductivity — literacy, not a code stamp.

  1. Read the heat-resistance mark — Heat resistance on this hub is 60/100 — a thermal story, different from the fire/insulation pair.
  2. Sit one thermal fact beside it — Properties chapter lists Conductivity among published thermal rows.
  3. Heat resistance is not a fire skip — A high thermal mark does not replace named fire tests in a real assembly.
  4. Still not a building-code rating — Thickness, build-up and named tests decide compliance — this page teaches axes only.

On Intumescent coating, heat 60 and Conductivity are a second thermal/safety reading after fire vs insulation.

Editorial atlas marks. Not a code certificate or product approval.

Heat line to keep

Choose the heat reading for Intumescent coating.

Keep heat resistance 60.

A decision from printed marks. Not a building permit.

Frequently asked questions

Is Intumescent coating non-combustible?
Declared reaction class in this atlas: coating on A1 steel; system tested. Assemblies still need resistance tests.
Does Intumescent coating insulate?
Thermal mark 70/100 versus the atlas. Conductivity note: char foam becomes the insulator.
What is the density band?
wet film as specified
How is it made?
Origin story: 1960s–70s commercial IFR; cellulosic vs hydrocarbon curves (US / UK / DE).
Can it be recycled?
Circularity mark 42/100 — editorial, route-specific.
Typical melting or failure heat?
designed to foam ~200–300 °C
What should it be paired with?
steel: The substrate that needs the char.
Where is it specified?
Buildings, transport, energy and consumer goods — see the uses chapter.
Is the fire-performance score a building-code rating?
No. It is an editorial 0–100 teaching mark among materials in this atlas. A real wall or garment needs a named product test, thickness and assembly. This page is not a lab stamp.
When should I read insulation instead of fire?
Use the insulation pick when the question is heat flow — lining, loft, or a cold-bridge — and the fire pick when the question is how the same material behaves in flame. Both numbers already sit on this hub; they answer different jobs.
Does a high sustainability score mean I can skip fire protection?
No. Sustainability here is a relative atlas mark (growth, reuse, embodied story). Bamboo and timber can still char like wood. Fire protection stays a separate specification.
Why is bamboo missing in some languages?
A language URL is published only when the seven chapters are real prose in that language. Bamboo exists in English, Korean, Japanese, Chinese and Spanish. French, German, Portuguese and Russian stay withheld — earlier machine drafts leaked English, so those URLs are not opened.

Icons

Exposed Corten+IFR

Exposed Corten+IFR

Global · 2000s

Exposed Corten+IFR is a reference point in the public image of Intumescent coating.

ISO 834 furnace

ISO 834 furnace

International · 1975–

ISO 834 furnace is a reference point in the public image of Intumescent coating.

3

UL 1709 jet fire

United States · offshore

UL 1709 jet fire is a reference point in the public image of Intumescent coating.

APP-PER-MEL triad

APP-PER-MEL triad

Global · chem

APP-PER-MEL triad is a reference point in the public image of Intumescent coating.

DFT gauge

DFT gauge

Global · site

DFT gauge is a reference point in the public image of Intumescent coating.

6

Hydrocarbon epoxy

North Sea · 1980s–

Hydrocarbon epoxy is a reference point in the public image of Intumescent coating.

Wood IFR varnish

Wood IFR varnish

Europe · historic

Wood IFR varnish is a reference point in the public image of Intumescent coating.

Topcoat weathering

Topcoat weathering

Façades · 2010s

Topcoat weathering is a reference point in the public image of Intumescent coating.

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Head-to-head

Same family or rival physics — pick a duel.

Similar materials

Closest neighbours on the six atlas axes — strength, heat, fire, insulation, workability and circularity.

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