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🩺How it is made

Nitinol · Near-equiatomic Ni–Ti that remembers shape and super-elasticates — stents, orthodontics and actuators.

Making Nitinol is a chain: feedstock, conversion (NOL 1959 Buehler), forming, heat, finish, install.

Skip a step and the properties chapter is describing a different object.

Process steps

01 Feedstock

Ore, monomer, fibre, mineral or scrap that can legally become Nitinol.

02 Conversion

NOL 1959 Buehler

03 Forming

Cast, spin, weave, sinter, foam, laminate or coat — the step that sets anisotropy.

04 Heat / cure

Temper, vulcanise, calcine or dry: skip it and the datasheet is fiction.

05 Finish

Coatings, sizings, facers, galvanizing, anodising, painting.

06 Install

Fasteners, adhesives, DFT, compression, dryness — site quality is a material property.

Routes

Primary

Virgin route around United States.

Recycled / secondary

Recycling exists but quality or energy often disappoints.

Specialty

High-spec grades leave the commodity mill.

Site-applied

Coatings, sprays, casts — the factory is sometimes a jobsite.

Diagrams

Nitinol process path

Feedstock to installed product.

  1. Feed — in
  2. Convert — mill
  3. Form — shape
  4. Finish — coat
  5. Install — out
  6. Spec — code
  7. Scrap loop — rec

Nitinol heat & fire

Energy in, class out.

  1. Heat — in
  2. Nitinol — mat
  3. λ / char — out
  4. Ignition — fire
  5. Euroclass — class
  6. Assembly — sys

Hard limits

Envelope

Melting/softening ~1310 °C; conductivity ~10–18 W/m·K.

Environment

Moisture, UV, chlorides, alkalis or oxygen — pick the one that actually kills Nitinol.

Code

Fire class A1 metal is a starting letter, not a wall rating.

Process energy and scrap quality belong in the carbon passport, not in a footnote.

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